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3D Printing Continues to Gain in Popularity
Thu, Mar 1, 2012

3D printing is far from new—in fact, many industrial manufacturers have been utilizing the printing technology since the 1980s—so why after more than 30 years of availability is this technology suddenly gaining momentum by leaps and bounds not only for manufacturers, but also for entrepreneurs?

In large part, this growing fascination comes as a result of improvements made in recent 3D print technology. More than ever before, 3D printers are able to utilize an expanding range of materials, and are sophisticated enough that using the machines to create finished products, not just rough prototypes, is becoming a realistic expectation for manufacturers. In an article posted last year in The Economist, 20% of 3D printer output was cited as culminating in finished products, a statistic not only higher than ever before but also expected to increase up to 50% by 2020 (“The Printed World”).

But just what benefits does 3D printing really offer, and how will it affect the manufacturing ecosystem as a whole? Some have predicted the rise of 3D will negatively impact the systems put in place over the course of decades by members of the manufacturing community. Others have taken a slightly milder approach, anticipating what looks like less of a system overhaul and more closely resembling a complementary partnership of technologies working in step with more traditional manufacturing models.

What seems clear to almost everyone is that the effects of 3D printing are widespread and will touch many—from manufacturers, entrepreneurs and inventors, to the final end user. 3D printing takes a lot of guesswork out of the manufacturing of new products. Instead of having to produce in massive volume to save costs, smaller production may not only be possible, but actually preferable for reducing overall manufacturing costs. Likewise, it may make more sense to produce custom products closer to home, benefiting local manufacturers previously overlooked due to inexpensive manufacturing abroad.

Customers themselves will also benefit. Faster prototyping and production means innovative new products enter the market faster, pushing down costs as new products continue to challenge older models. Lower production costs could also mean less costly purchases for the end user when it comes time to buy.

Critics have cautioned that some 3D printers can still produce rough finishing or imprecise detailing (“More Design Hobbyists, Entrepreneurs Use 3D Printing” USA Today February 21, 2012), but these issues are typically found to be most prevalent in entry-level models. As technology continues to improve, more precise detailing and intricate designs will become the rule rather than an exception.

At KASO, we believe 3D printing can provide multiple benefits to our customers, which is why we will have added 3D printing to our Rapid Prototyping Services with the addition of a Fortus 250 3D printer coming in spring of 2012. Using Fused Deposition Modeling (FDM) technology, our new printing capabilities will be able provide some of the strongest prototype parts available today.

Learn more about KASO Plastics Rapid Prototyping Services.

KASO Engineers Team Up With RTP Company to Find New Materials Solution for Werner Paddles
Wed, Feb 15, 2012

KASO engineers were recently challenged with finding a new material solution for Werner Paddles—makers of some of the world’s finest kayak, canoe and stand-up paddles—ultimately finding their solution in a very unlikely place: carbon fiber reclaimed from manufacturing scrap from Boeing’s 787 Dreamliner airplane production.

The search for a material that was both tough and attractive enough to meet the needs of Werner’s premium paddles led KASO to RTP Company, a global compounder of custom engineered thermoplastics. RTP developed the material for the paddles through a partnership with Boeing that introduced the company to the Aircraft Fleet Recycling Association. The result: a high-end application that was durable, looked great, and was made out from recycled material. Werner Paddles was thrilled with the new look and performance of the paddles.

Meeting customers’ needs is KASO’s number one priority: from injection mold design and construction to materials selection and injection molding services. Our engineers work closely with customers to guide them through the materials selection phase of product development, and our longstanding relationships with materials suppliers like RTP Company allow us to provide the absolute best experience while making sure the final products both technical and aesthetic specifications.

To read more about Werner Paddles, visit the RTP Compounding Lines newsletter for the full article.

KASO Plastics and RTP Company Work to develop new Leatherman Knives
Thu, Oct 14, 2010

LOOKING SHARP - Long Glass Fiber Composite Replaces Metal in Knife Handle

Leatherman Tool Group's customers were very clear about what they wanted in the company's upcoming line of knives. They needed to be lightweight. They needed to be dent resistant. They needed to stand up to an array of chemicals from oils to insect repellent. And, they needed to look sharp as well as be sharp.

"Metal scales (industry jargon for knife handles) couldn't meet such varied criteria; many customers wanted ruggedness and strength, plus the light weight of plastics," said Michael Duncan, Leatherman's Sourcing Engineer.

Leatherman considered using a carbon fiber material, but found that the cost, including the frequent need for machining after molding, would have made the knives too expensive to produce.

Duncan discussed the challenge with Dean Christensen, Sales V.P. at Leatherman's molding partner, KASO Plastics, Inc. KASO had worked with RTP Company regularly for many years, and by chance, was at that moment running a part using an RTP Company specialty compound that Christensen believed could also meet Leatherman's stringent demands.

"We knew of a couple of materials that had the desired properties, but the RTP Company material leapt right out at all of us — the price difference was huge; it was like a quarter of the cost of carbon fiber," said Christensen.

The material was an RTP 200 Series very long glass fiber reinforced nylon 6/6 composite and, according to Duncan, the material met all of Leatherman's criteria and was instrumental in allowing them to bring two new knife lines — Crater and Expanse — successfully to market. The latter line has a hybrid metal/plastic scale, an important aspect of the RTP Company very long fiber material is that it mechanically bonded well with this metal component in the mold after a simple pre-surfacing treatment, Duncan noted.

"RTP Company's very long fiber composite was easy to process and worked out well for us in both lines," said Duncan. The key to obtaining the best performance from a very long fiber material is good tooling that is designed and built to align the fibers correctly during processing. "RTP Company delivers a high quality product that is extremely consistent order-to-order," added Christensen.

Duncan had worked with RTP Company while in a previous job in the electronics industry and was glad to be reacquainted with the company through this application. "They're very knowledgeable about different resin types, and they're more responsive than any other plastics supplier I've dealt with," Duncan said. "I look forward to working with RTP Company more in the future."

KASO Plastics, Inc. has been a full-service custom injection molder in Vancouver, WA since 1962. For more information, visit their website at www.kaso.com.

Leatherman Tool Group, based in Portland, OR has been making high quality multi-tools since 1983. For more information, visit their website at www.leatherman.com.

From original article :http://www.rtpcompany.com/news/clines/2010/oct/leatherman-knives.htm

KASO Revamps Website
Thu, Sep 16, 2010

KASO Plastics, a leading plastics injection molding company, today officially announces the release of their new website. The new design is a representation of the company's inherent culture of being an industry leader, offering a user-friendly hub for KASO's current customers and potential customers alike.

The new site also provides up-to-date industry and company news, graphic illustrations, and a wide preview of the multiple capabilities and applications they offer.

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