Our facility is equipped with over 30 all-electric injection molding machines, featuring standard horizontal clamp configurations from 65 to 720 tons of clamping force.

All-electric technology provides enhanced precision, energy efficiency, and process control, enabling tight tolerances, improved repeatability, and reduced cycle times across a wide range of part sizes and production volumes.

Our two vertical clamp injection molding machines feature rotary table technology, enabling efficient, repeatable overmolding.

This setup is particularly well-suited for insert molding and multi-material applications, where accuracy, alignment, and cycle efficiency are critical to producing high-quality, complex components.

Gas assist injection molding is a versatile process that enhances part performance while reducing weight. By introducing pressurized nitrogen into the mold, thick cross-sections are strategically cored out, minimizing sink marks, reducing material usage, and improving structural integrity.

KASO supports this capability with an in-house nitrogen generator and mobile control units, allowing us to deploy gas assist technology to the machine where it’s needed—without the limitations and handling concerns of bottled gas.

We bring decades of experience integrating custom inserts into molded components across a wide range of industries. From threaded brass inserts to complex metal or electronic components, our team ensures accurate placement and secure encapsulation.

Our engineering and production teams specialize in the design and manufacturing of intricate insert-molded products—optimizing tooling, material flow, and process control to deliver consistent, high-quality results.

Insert overmolding is a process that molds plastic directly over metal or other embedded components to create a single, fully integrated part, improving strength and alignment and reducing secondary assembly.

Structural foam molding is a low-pressure process that produces lightweight, high-strength parts with a rigid outer skin and foamed core—ideal for large components requiring durability, reduced weight, and lower material stress.

We mold both CPVC—a durable, heat- and chemical-resistant material commonly used for potable water applications—and PVC, a versatile performer used in products ranging from oxygen masks and automotive dashboards to electrical connectors, supported by a wide range of injection molding machine capabilities.