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ULTRASONIC WELDING SERVICES

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ULTRASONIC WELDING: A VERSATILE OPTION

The versatility of KASO’s ultrasonic welding services makes them an excellent option for a variety of applications requiring the joining of two different materials or the insertion of components into the molded part. KASO utilizes the ultrasonic welding and insertion process every day in our production facility. KASO will use sonic welding and insertion wherever it is needed to create quality products and meet the requirements of the customers end product.

WHY CHOOSE ULTRASONIC WELDING?

Ultrasonic insertion has very low energy requirements, requires little to no cooling time, and uses no consumables. As such, it has broad range of applications and is a cost-effective and environmentally friendly solution. Ultrasonic Welding is a great replacement for screws, glue, and snap-fit designs, ultimately requiring fewer parts and reducing production times.

The process itself only takes less than one second and can easily be automated for fast, efficient assembly.

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Industry Applications

Ultrasonic welding is very useful for the Aerospace industry; when working with highly thermally conductive materials frequently found in Aerospace products, such as aluminum, ultrasonic welding provides quick and reliable assembly without additional consumables.

Ultrasonic welding can be an excellent option for:

  • Instrument panels
  • Engine components
  • Lamps
  • Air ducts
  • Door panels

 

Ultrasonic welding is a perfect choice for electrical components as it does not introduce impurities into the weld and is ideal for joining dissimilar materials.

  • Sensors
  • Transformers and capacitors
  • Wire harnesses
  • Electrical components

Ultrasonic welding is prominent in the medical industry for its precision. This method is ideal as it allows strict control over tolerances, and does not introduce contaminants or degradation into the weld.

Ultrasonic welding is frequently used in the automotive and industrial automotive industries thanks to the process’s shorter cycle times and flexibility with varied materials.

Typical automotive ultrasonic welding applications include:

  • Interior automotive components
  • Lighting
  • Engine components

FAST AND RELIABLE, ULTRASONIC WELDING DELIVERS GREAT VALUE.

Thermoplastic ultrasonic welding offers great reliability, is durable long-term,  and is resistant to corrosion in many harsh environments.

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Plastic Injection Molding

Comprehensive plastic injection molding capabilities

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Engineering and Materials

Extensive engineering and materials selection knowledge

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ADDITIONAL SERVICES

Designed and manufactured for quality

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